DEVELOPMENT OF DRIFT-FLUX CORRELATION AND FLOW PATTERN TRANSITION CRITERIA FOR TWO-PHASE CROSS-FLOW IN HORIZONTAL TUBE BUNDLES

In relation to void fraction and flow regime transition predictions of cross-flow in horizontal tube bundle of steam generator, a phenomenological drift-flux correlation and new flow regime transition criteria have been developed to meet the demand on the study of two-phase flow gas and liquid velocities, two-phase pressure drop, heat transfer, flow patterns and flow induced vibrations in the shell side of the U-bend section of the steam generator

Comparison of PM-HIP to Cast Alloy 625 for Nuclear Applications

PM-HIP, or Powder Metallurgy and Hot Isostatic Pressing, metals have been a low cost alternative to forged and cast structural metals within various industries. The nuclear industry has recently developed interest in PM-HIP alloys, but further research needs to be done to quantify their mechanical properties and characterize the microstructure. Specifically, we must understand the mechanical and microstructural evolution of PM-HIP materials after long-term operation at the elevated temperatures that PM-HIP components will experience in service. We focus on Ni-base alloy Inconel 625, and compare the PM-HIP version to the cast version. Our methodology consists of annealing samples to various temperatures, 400,600, and 800 °C, at various times, 100, 1,000, and 10,000 hours, to see the temperature and time effect on these alloys. We conduct microhardness testing and optical microscopy to evaluate the strength and grain size, respectively. We have found that average grain size in PM-HIP 625 samples are consistently smaller than that in cast 625, and this grain size difference persists with heat treatment. Future work will involve scanning electron microscopy (SEM) imaging and tensile testing of the annealed specimens, as well as irradiation exposure

Influence of Irradiation and Laser Welding on Deformation Mechanisms in Austenitic Stainless Steels

This dissertation describes the recent advancements in micromechanical testing that inform how deformation mechanisms in austenitic stainless steels (SS) are affected by the presence of irradiation-induced defects. Austenitic SS is one of the most widely utilized structural alloys in nuclear energy systems, but the role of irradiation on its underlying mechanisms of mechanical deformation remains poorly understood. Now, recent advancement of microscale mechanical testing in a scanning electron microscope (SEM), coupled with site-specific transmission electron microscopy (TEM), enables us to precisely determine deformation mechanisms as a function of plastic strain and grain orientation. We focus on AISI 304L SSs irradiated in EBR-II to ~1-28 displacements per atom (dpa) at ~415 °C and contains ~0.2-8 atomic parts per million (appm) He amounting to ~0.2-2.8% swelling. A portion of the specimen is laser welded in a hot cell; the laser weld heat affected zone (HAZ) is studied and considered to have undergone post-irradiation annealing (PIA). An archival, virgin specimen is also studied as a control. We conduct nanoindentation, then prepare TEM lamellae from the indent plastic zone. In the 3 appm He condition, TEM investigation reveals nucleation of deformation-induced α’ martensite in the irradiated specimen, and metastable ε martensite in the PIA specimen. Meanwhile, the unirradiated control specimen exhibits evidence only of dislocation slip and twinning; this is unsurprising given that alternative deformation mechanisms such as twinning and martensitic transformation are typically observed only near cryogenic temperatures in austenitic SS. Surface area of irradiation-produced cavities contribute enough free energy to accommodate the martensitic transformation. The lower population of cavities in the PIA material enables metastable ε martensite formation, while the higher cavity number density in the irradiated material causes direct α’ martensite formation. In the 0.2 appm He condition, SEM-based micropillar compression tests confirm nanoindentation results. A deformation transition map with corresponding criteria has been proposed for tailoring the plasticity of irradiated steels. Irradiation damage could enable fundamental, mechanistic studies of deformation mechanisms that are typically only accessible at extremely low temperatures

Microstructure-Property Relationship for AISI 304/308L Stainless Steel Laser Weldment

Laser welding is attractive for numerous applications requiring materials joining, due to its low energy input. However, it is unknown how the laser welding process influences the microstructure-property relationship across the weldment. The objective of this study is to determine the strengthening mechanisms in the weld metal, base metal, and heat affected zone (HAZ) of an AISI 304/308L stainless steel (SS) laser weldment. Scanning electron microscopy (SEM) with electron backscattered diffraction (EBSD) scanning and transmission electron microscopy (TEM) was used to evaluate the microstructure, and static nanoindentation was used to evaluate strength across the weldment. Although the HAZ has a finer dendritic grain structure, its higher hardness compared to the base and weld metal cannot be explained by the Hall-Petch relationship. Therefore, a new strengthening model for weldments that considers the evolution in grain boundary size and orientation angle, as well as dislocation density, precipitation, and solid solution is proposed. Notably, core-shell Ti-C-N precipitation, which provides Orowan dislocation bypass strengthening, is found to be a major contributor to strengthening in the HAZ. The proposed model predictions fall within 10% of experimentally measured properties for all three regions of the analyzed weldment

Laser Weld-Induced Formation of Amorphous Mn–Si Precipitate in 304 Stainless Steel

We first report the formation of partially amorphous Mn–Si precipitates due to laser welding of face centered cubic (fcc) 304 stainless steel. Transmission electron microscopy and precession electron diffraction studies in the heat affected zone (HAZ) of the weldment indicate the formation of Mn–Si precipitates in grain interiors. Precipitates exhibit Mn–Si stoichiometry and the partially crystalline regions have a lattice constant of 0.45 nm. It is surmised that the rapid cooling rates during the laser weld melt pool solidification process may be sufficient to inhibit the complete crystallization of these precipitates

Study on the Comprehensive Utilization of Bitter Almond Shell

A comprehensive process was developed to make full use of the solid and liquid products during the production of activated carbon. Almond shell waste was modified with phosphoric acid and thermally treated to give activated carbon. Wood vinegar was generated and collected within the temperature range of 90 to 500 °C, and the maximum amount of the wood vinegar was in the range of 170 to 370 °C, which also gave the strongest anti-pathogens activities with the lowest pH and the highest organic acid content. The remaining residue after wood vinegar generation was further calcined in inert atmosphere to obtain high surface area activated carbon. The pre-treatment of almond shell with H3PO4 leads to the higher surface area, but H3PO4 solution with concentration more than 40% does not increase the surface area further. The impregnation of H3PO4 helps the formation of pores in the almond shell during the calcination, and gives higher iodine number and methylene blue sorption capacity of the resultant activated carbon materials

Directly Probing the Fracture Behavior of Ultrathin Polymeric Films

Understanding fracture mechanics of ultrathin polymeric films is crucial for modern technologies, including semiconductor and coating industries. However, up to now, the fracture behavior of sub-100 nm polymeric thin films is rarely explored due to challenges in handling samples and limited testing methods available. In this work, we report a new testing methodology that can not only visualize the evolution of the local stress distribution through wrinkling patterns and crack propagation during the deformation of ultrathin films but also directly measure their fracture energies. Using ultrathin polystyrene films as a model system, we both experimentally and computationally investigate the effect of the film thickness and molecular weight on their fracture behavior, both of which show a ductile-to-brittle transition. Furthermore, we demonstrate the broad applicability of this testing method in semicrystalline semiconducting polymers. We anticipate our methodology described here could provide new ways of studying the fracture behavior of ultrathin films under confinement

Insights from Microstructure and Mechanical Property Comparisons of Three Pilgered Ferritic ODS Tubes

International audienceThree oxide dispersion strengthened alloys were fabricated into thin-walled (~500 µm wall thickness) tubes and characterized using x-ray, electron microscopy, and atom probe tomography methods. The three iron-based alloys included the 14%Cr alloy 14WYT, the 12%Cr alloy OFRAC, and a 10%Cr-6%Al alloy CrAZY. Each tube was subjected to a different thermal history during the pilgering process, which allowed for a detailed comparison between varying grain structures and alloy compositions. Atom probe tomography and energy-filtered transmission electron microscopy (TEM) comparisons showed good agreement in precipitate distributions, which matched predicted values using state-of-the-art nanoprecipitate coarsening models. The grain size, precipitate dispersion characteristics, and dislocation densities were then used to estimate yield strengths that were compared against room temperature axial and ring-pull tensile test data. For all three alloys, axial tensile specimens exhibited high tensile strength (>1 GPa) and reasonable plastic strains (10-17%). Ring tensile specimens, conversely, showed limited ductility (~1%) with similar strengths to those measured in the axial orientation. The strengthening models showed mixed agreement with experimentally measured values due to the highly anisotropic microstructures of all three ODS tubes. These results illustrate the need for future model optimization to accommodate non-isotropic microstructures associated with components processed using rolling/pilgering approaches