Carrageenans as Sustainable Water-Processable Binders for High-Voltage NMC811 Cathodes

Poly(vinylidene fluoride) (PVDF) is the most common binder for cathode electrodes in lithium-ion batteries. However, PVDF is a fluorinated compound and requires toxic N-methyl-2-pyrrolidone (NMP) as a solvent during the slurry preparation, making the electrode fabrication process environmentally unfriendly. In this study, we propose the use of carrageenan biopolymers as a sustainable source of water-processable binders for high-voltage NMC811 cathodes. Three types of carrageenan (Carr) biopolymers were investigated, with one, two, or three sulfonate groups (SO3–), namely, kappa, iota, and lambda carrageenans, respectively. In addition to the nature of carrageenans, this article also reports the optimization of the cathode formulations, which were prepared by using between 5 wt % of the binder to a lower amount of 2 wt %. Processing of the aqueous slurries and the nature of the binder, in terms of the morphology and electrochemical performance of the electrodes, were also investigated. The Carr binder with 3SO3– groups (3SO3– Carr) exhibited the highest discharge capacities, delivering 133.1 mAh g–1 at 3C and 105.0 mAh g–1 at 5C, which was similar to the organic-based PVDF electrode (136.1 and 108.7 mAh g–1, respectively). Furthermore, 3SO3– Carr reached an outstanding capacity retention of 91% after 90 cycles at 0.5C, which was attributed to a homogeneous NMC811 and a conductive carbon particle dispersion, superior adhesion strength to the current collector (17.3 ± 0.7 N m–1 vs 0.3 ± 0.1 N m–1 for PVDF), and reduced charge-transfer resistance. Postmortem analysis unveiled good preservation of the NMC811 particles, while the 1SO3– Carr and 2SO3– Carr electrodes showed damaged morphologies

Biobased Acrylic Latexes/Sodium Carboxymethyl Cellulose Aqueous Binders for Lithium-Ion NMC 811 Cathodes

The increasing demands for sustainable energy storage technologies have prompted extensive research in the development of eco-friendly materials for lithium-ion batteries (LIBs). This research article presents the design of biobased latexes, which are fluorine-free and rely on renewable resources, based on isobornyl methacrylate (IBOMA) and 2-octyl acrylate (2OA) to be used as binders in batteries. Three different compositions of latexes were investigated, varying the ratio of IBOMA and 2OA: (1) Poly2OA homopolymer, (2) Poly(2OA0,6-co-IBOMA0,4) random copolymer, and (3) PolyIBOMA homopolymer. The combination of the two monomers provided a balance between rigidity from the hard monomer (IBOMA) and flexibility from the soft one (2OA). The study evaluated the performance of the biobased latexes using sodium carboxymethyl cellulose (CMC) as a thickener and cobinder by fabricating LiNi0.8Mn0.1Co0.1O2 (NMC 811) cathodes. Also, to compare with the state of the art, organic processed PVDF electrodes were prepared. Among aqueous slurries, rheological analysis showed that the CMC + Poly(2OA0,6-co-IBOMA0,4) binder system resulted in the most stable and well-dispersed slurries. Also, the electrodes prepared with this latex demonstrated enhanced adhesion (210 ± 9 N m–1) and reduced cracks compared to other aqueous compositions. Electrochemical characterization revealed that the aqueous processed cathodes using the CMC + Poly(2OA0,6-co-IBOMA0,4) biobased latex displayed higher specific capacities than the control with no latex at high C-rates (100.3 ± 2.1 vs 64.5 ± 0.8 mAh g–1 at 5C) and increased capacity retention after 90 cycles at 0.5C (84% vs 81% for CMC with no latex). Overall, the findings of this study suggest that biobased latexes, specifically the CMC + Poly(2OA0,6-co-IBOMA0,4) composition, are promising as environmentally friendly binders for NMC 811 cathodes, contributing to the broader goal of achieving sustainable energy storage systems