Accelerating the Research Approach to Ziegler–Natta Catalysts

Despite 60 years of history and a stunning success, Ti-based Ziegler–Natta catalysts for the production of isotactic polypropylene remain black-box systems, and progress still relies on trial and error. This represents a limitation in a moment when the most widely used industrial systems, containing phthalates as selective modifiers, need to be replaced because of a recent REACH ban. In view of the great complexity of the chemical and physical variables and the heavy nonlinearity of their effects, a high-/medium-throughput approach to this catalysis is highly desirable; herein we introduce an integrated medium-throughput workflow spanning from propene polymerization to polypropylene microstructural characterization and combining a 10²-fold throughput intensification with quality standards equal or higher than conventional methods

High Throughput Experimentation Protocol for Quantitative Measurements of Regioselectivity in Ziegler–Natta Polypropylene Catalysis

This paper introduces a high throughput experimentation method for fast and accurate evaluations of regioselectivity in Ziegler–Natta (ZN) propene polymerizations. With a simple protocol, the (very low) fraction of regio-irregular 2,1 monomeric units in the polymers can be quantitated by means of 13C NMR chain-end analyses on single H2-terminated polypropylene samples. The method, that was successfully validated for three representative ZN catalyst systems, also provides information on catalyst “dormancy” and propensity to undergo chain hydrogenolysis. This opens the door to the rapid and accurate implementation of quantitative structure–activity relationship (QSAR) databases of regioselectivity and “hydrogen response” in this important industrial catalysis

Use of a New Hybrid Sol–Gel Zirconia Matrix in the Removal of the Herbicide MCPA: A Sorption/Degradation Process

A class II hybrid sol–gel material was prepared starting from zirconium­(IV) propoxide and 2,4-pentanedione and its catalytic activity in the removal of the herbicide 4-chloro-2-methylphenoxyacetic acid (MCPA) was revealed. The thermal and structural characterization, performed by thermogravimetry, differential thermal analysis, and diffuse reflectance Fourier transform infrared spectroscopy, demonstrated the hybrid nature of the material. The structure of the material can be described as a polymeric network of zirconium oxo clusters, on the surface of which large part of Zr⁴⁺ ions are involved in strong complexation equilibria with acetylacetonate (<i>acac)</i> ligands. The incubation of MCPA in the presence of this material yielded an herbicide removal fraction up to 98%. A two-step mechanism was proposed for the MCPA removal, in which a reversible first-order adsorption of the herbicide is followed by its catalytic degradation. The nature of the products of the MCPA catalytic degradation as well as the reaction conditions adopted do not support typical oxidation pathways involving radicals, suggesting the existence of a different mechanism in which the Zr⁴⁺:<i>acac</i> enol-type complex can act as Lewis acid catalyst