Colloidal Stability of PFSA-Ionomer Dispersions. Part I. Single-Ion Electrostatic Interaction Potential Energies

Charged colloidal particles neutralized by a single counterion are increasingly important for many emerging technologies. Attention here is paid specifically to hydrogen fuel cells and water electrolyzers whose catalyst layers are manufactured from a perfluorinated sulfonic acid polymer (PFSA) suspended in aqueous/alcohol solutions. Partially dissolved PFSA aggregates, known collectively as ionomers, are stabilized by the electrostatic repulsion of overlapping diffuse double layers consisting of only protons dissociated from the suspended polymer. We denote such double layers containing no added electrolyte as “single ion”. Size-distribution predictions build upon interparticle interaction potential energies from the Derjaguin–Landau–Verwey–Overbeek (DLVO) formalism. However, when only a single counterion is present in solution, classical DLVO electrostatic potential energies no longer apply. Accordingly, here a new formulation is proposed to describe how single-counterion diffuse double layers interact in colloidal suspensions. Part II (Srivastav, H.; Weber, A. Z.; Radke, C. J. Langmuir 2024 DOI: 10.1021/acs.langmuir.3c03904) of this contribution uses the new single-ion interaction energies to predict aggregated size distributions and the resulting solution pH of PFSA in mixtures of n-propanol and water. A single-counterion diffuse layer cannot reach an electrically neutral concentration far from a charged particle. Consequently, nowhere in the dispersion is the solvent neutral, and the diffuse layer emanating from one particle always experiences the presence of other particles (or walls). Thus, in addition to an intervening interparticle repulsive force, a backside osmotic force is always present. With this new construction, we establish that single-ion repulsive pair interaction energies are much larger than those of classical DLVO electrostatic potentials. The proposed single-ion electrostatic pair potential governs dramatic new dispersion behavior, including dispersions that are stable at a low volume fraction but unstable at a high volume fraction and finite volume-fraction dispersions that are unstable with fine particles but stable with coarse particles. The proposed single-counterion electrostatic pair potential provides a general expression for predicting colloidal behavior for any charged particle dispersion in ionizing solvents with no added electrolyte

Inherent Acidity of Perfluorosulfonic Acid Ionomer Dispersions and Implications for Ink Aggregation

Perfluorosulfonic acid (PFSA) dispersions are used as components in a variety of electrochemical technologies, particularly in fuel-cell catalyst-layer inks. In this study, we characterize dispersions of a common PFSA, Nafion, as well as inks of Nafion and carbon. It is shown that solvent choice affects a dispersion’s measured pH, which is found to scale linearly with Nafion loading. Dispersions in water-rich solvents are more acidic than those in propanol-rich solvents: a 90% water versus 30% water dispersion can have up to a 55% measured proton deviation. Furthermore, because electrostatic interactions are a function of pH, these differences affect how particles aggregate in solution. Despite having different water contents, all inks studied demonstrate the same particle size and surface charge trends as a function of pH, thus providing insights into the relative influence of solvent and pH effects on these properties

Impact of Nano- and Mesoscales on Macroscopic Cation Conductivity in Perfluorinated-Sulfonic-Acid Membranes

A mean-field local-density theory is outlined for ion transport in perfluorinated-sulfonic-acid (PFSA) membranes. A theory of molecular-level interactions predict nanodomain and macroscale conductivity. The effects of solvation, dielectric saturation, dispersion forces, image charge, finite size, and confinement are included in a physically consistent 3D-model domain geometry. Probability-distribution profiles of aqueous cation concentration at the domain-scale are in agreement with atomistic simulations using no explicit fitting parameters. Measured conductivities of lithium-, sodium-, and proton-form membranes with equivalent weights of 1100, 1000, and 825 g/mol­(SO3) validate the macroscale predictions using a single-value mesoscopic fitting parameter. Cation electrostatic interactions with pendant sulfonate groups are the largest source of migration resistance at the domain-scale. Tortuosity of ionically conductive domains is the largest source of migration resistance at the macroscale. Our proposed transport model is consistent across multiple length scales. We provide a compelling methodology to guide material design and optimize performance in energy-conversion applications of PFSA membranes

Role of Mechanical Factors in Controlling the Structure–Function Relationship of PFSA Ionomers

Ion-conducting polymers are ideal solid electrolytes for most energy storage and conversion devices where ion transport is a critical functionality. The system performance and stability are related to the transport and mechanical properties of the ionomers, which are correlated through physiochemical interactions and morphology. Thus, there exists a balance between the chemical and mechanical energies which controls the structure–function relationship of the ionomer. In this paper, it is reported how and why thermal treatments result in different water uptakes and nanostructures for a perfluorinated sulfonic acid (PFSA) membrane. The nanostructure of the PFSA membrane is characterized using small- and wide-angle X-ray scattering experiments. These changes are correlated with water content and mechanical properties and result in fundamental relationships to characterize the membrane with different thermal histories. Moreover, quasi-equilibrium water uptake and domain spacing both decrease with predrying or preconstraining the membrane, thereby suggesting that similar mechanical energies govern the structural changes via internal and external constraints, respectively. The findings suggest that heat treatments alter the balance between the chemical–mechanical energies where the interplay of the morphology and mechanical properties controls the structure–function relationship of the membrane. Finally, a model is developed using an energy-balance approach with inputs of the mechanical and structural properties; the dependence of water uptake on pretreatment is successfully predicted

Subsecond Morphological Changes in Nafion during Water Uptake Detected by Small-Angle X-ray Scattering

The ability of the Nafion membrane to absorb water rapidly and create a network of hydrated interconnected water domains provides this material with an unmatched ability to conduct ions through a chemically and mechanically robust membrane. The morphology and composition of these hydrated membranes significantly affects their transport properties and performance. This work demonstrates that differences in interfacial interactions between the membranes exposed to vapor or liquid water can cause significant changes in kinetics of water uptake. In situ small-angle X-ray scattering (SAXS) experiments captured the rapid swelling of the membrane in liquid water with a nanostructure rearrangement on the order of seconds. For membranes in contact with water vapor, morphological changes are four orders-of-magnitude slower than in liquid water, suggesting that interfacial resistance limits the penetration of water into the membrane. Also, upon water absorption from liquid water, a structural rearrangement from a distribution of spherical and cylindrical domains to exclusively cylindrical-like domains is suggested. These differences in water-uptake kinetics and morphology provide a new perspective into Schroeder's paradox, which dictates a different water content for vapor- and liquid-equilibrated ionomers at unit activity. The findings of this work provide critical insights into the fast kinetics of water absorption of the Nafion membrane, which can aid in the design of energy conversion devices that operate under frequent changes in environmental conditions

Controlling Nafion Structure and Properties via Wetting Interactions

Proton conducting ionomers are widely used for electrochemical applications including fuel-cell devices, flow batteries, and solar-fuels generators. For most applications the presence of interfacial interactions can affect the structure and properties of ionomers. Nafion is the most widely used ionomer for electrochemical applications due to their remarkable proton conductivity and stability. While Nafion membranes have been widely studied, the behavior and morphology of this ionomer under operating conditions when confined to a thin-film morphology are still not well understood. Using <i>in situ</i> grazing-incidence small-angle X-ray scattering (GISAXS) techniques, this work demonstrates that the wetting interaction in thin-film interfaces can drastically affect the internal morphology of ionomers and in turn modify its transport properties. Thin films cast on hydrophobic substrates result in parallel orientation of ionomer channels that retard the absorption of water from humidified environments; while films prepared on SiO₂ result in isotropic orientation of these domains, thus favoring water sorption and swelling of the polymer. Furthermore, the results presented in this paper demonstrate that upon thermal annealing of Nafion thin films static crystalline domains form within the polymer matrix that restrict further water uptake. The results presented in this study can aid in the rational design of functional composite materials used in fuel-cell catalyst layers and solar-fuels devices

Understanding Water Uptake and Transport in Nafion Using X‑ray Microtomography

To develop new ionomers and optimize existing ones, there is a need to understand their structure/function relationships experimentally. In this letter, synchrotron X-ray microtomography is used to examine water distributions within Nafion, the most commonly used ionomer. Simultaneous high spatial (∼1 μm) and temporal (∼10 min) resolutions, previously unattained by other techniques, clearly show the nonlinear water profile across the membrane thickness, with a continuous transition from dynamic to steady-state transport coefficients with the requisite water-content dependence. The data also demonstrate the importance of the interfacial condition in controlling the water profile and help to answer some long-standing debates in the literature

Confinement-Driven Increase in Ionomer Thin-Film Modulus

Ion-conductive polymers, or ionomers, are critical materials for a wide range of electrochemical technologies. For optimizing the complex heterogeneous structures in which they occur, there is a need to elucidate the governing structure–property relationships, especially at nanoscale dimensions where interfacial interactions dominate the overall materials response due to confinement effects. It is widely acknowledged that polymer physical behavior can be drastically altered from the bulk when under confinement and the literature is replete with examples thereof. However, there is a deficit in the understanding of ionomers when confined to the nanoscale, although it is apparent from literature that confinement can influence ionomer properties. Herein we show that as one particular ionomer, Nafion, is confined to thin films, there is a drastic increase in the modulus over the bulk value, and we demonstrate that this stiffening can explain previously observed deviations in materials properties such as water transport and uptake upon confinement. Moreover, we provide insight into the underlying confinement-induced stiffening through the application of a simple theoretical framework based on self-consistent micromechanics. This framework can be applied to other polymer systems and assumes that as the polymer is confined the mechanical response becomes dominated by the modulus of individual polymer chains

Effects of Electrolyte Buffer Capacity on Surface Reactant Species and the Reaction Rate of CO₂ in Electrochemical CO₂ Reduction

In the aqueous electrochemical reduction of CO₂, the choice of electrolyte is responsible for the catalytic activity and selectivity, although there remains a need for more in-depth understanding of electrolyte effects and mechanisms. In this study, using both experimental and simulation approaches, we report how the buffer capacity of the electrolytes affects the kinetics and equilibrium of surface reactant species and the resulting reaction rate of CO₂ with varying partial CO₂ pressure. Electrolytes investigated include KCl (nonbuffered), KHCO₃ (buffered by bicarbonate), and phosphate-buffered electrolytes. Assuming 100% methane production, the simulation successfully explains the experimental trends in maximum CO₂ flux in KCl and KHCO₃ and also highlights the difference between KHCO₃ and phosphate in terms of p<i>K</i>_a as well as the impact of the buffer capacity. To examine the electrolyte impact on selectivity, the model is run with a constant total current density. Using this model, several factors are elucidated, including the importance of local pH, which is not in acid/base equilibrium, the impact of buffer identity and kinetics, and the mass-transport boundary-layer thickness. The gained understanding can help to optimize CO₂ reduction in aqueous environments

Investigating Evaporation in Gas Diffusion Layers for Fuel Cells with X‑ray Computed Tomography

Understanding evaporation in porous media and the associated water distribution for a given saturation is critical for optimizing many different technologies including polymer–electrolyte fuel cells. In these devices, heat and mass-transport are coupled due to the two-phase transport of water and operating temperatures from subzero to 80 °C. Especially critical is understanding phase change in the mixed wettability, carbon gas-diffusion layers (GDLs). While previous works have measured evaporation rates empirically for a given saturation, there remains a need to explore the mechanisms governing evaporation, which are tied directly to the internal water distribution. In this article, liquid-water evaporation rates in GDLs are measured <i>in situ</i> using synchrotron X-ray computed tomography (CT). X-ray CT allows visualizing the evaporating water-front location and interfacial water/air surface area, thereby enabling true surface-area based evaporation rates. It is found that the overall specific evaporation rate is essentially constant as a function of saturation and that the water/air interfacial area scales almost linearly with saturation. To isolate transport and kinetic contributions to the overall evaporation rate, we systematically varied gas flow rate and composition. A three-dimensional mathematical model with direct meshes of liquid-water evaporation fronts from the X-ray CT studies allowed for the determination that the evaporation is transport limited. The overall results provide insight into evaporation phenomena in porous media