Design and simulation of an automated robotic machining cell for cross-laminated timber panels

Cross-laminated timber (CLT) is an innovative construction material that has brought advantages over traditional wood structures, reducing cost and lead time of buildings in recent years; yet CLT benefits primarily from offsite construction methods instead of automation or safety, while keeping the human onsite. The few advancements in automation for CLT panels have been in the implementation of dedicated CNC machines. Nevertheless, using CNC machines for machining CLT panels have disadvantages like clamping batches of massive panels with individual profiles, lacking the flexibility to access all acute machining angles, and struggling with the extraction of dust while the cutting spindle moves through large tight spaces. These disadvantages can be overcome with industrial robots’ help, which the construction industry has not been traditionally favorable on their application, giving then the research gap in this study. This paper explores the introduction of a robotic cell for the machining of cross-laminated timber panels. The robotic cell is designed using 3D modeling and validated through motion simulation in a virtual environment. The proposed cell design is based on a minimum viable product and compared against a minimum throughput benchmarked on the Canadian market. This study aims to research the feasibility of CLT’s automated machining by providing clear production characteristics of the designed robotic cell, such as material and tool utilization rates, lead time, or production efficiency

Integrated material practice in free-form timber structures

Integrated material practice in free-form timber structures is a practice-led research project at CITA (Centre for IT and Architecture) that develops a digitally-augmented material practice around glue-laminated timber. The project is part of the InnoChain ETN and has received funding from the European Union’s Horizon 2020 research and innovation programme under the Marie Sklodowska-Curie grant agreement No 642877. The advent of digital tools and computation has shifted the focus of many material practices from the shaping of material to the shaping of information. The ability to process large amounts of data quickly has made computation commonplace in the design and manufacture of buildings, especially in iterative digital design workflows. The simulation of material performance and the shift from models as representational tools to functional ones has opened up new methods of working between digital model and physical material. Wood has gained a new relevance in contemporary construction because it is sustainable, renewable, and stores carbon. In light of the climate crisis and concerns about overpopulation, and coupled with developments in adhesives and process technology, it is returning to the forefront of construction. However, as a grown and heterogeneous material, its properties and behaviours nevertheless present barriers to its utilization in architecturally demanding areas. Similarly, the integration of the properties, material behaviours, and production constraints of glue-laminated timber (glulam) assemblies into early-stage architectural design workflows remains a challenging specialist and inter-disciplinary affair. Drawing on a partnership with Dsearch – the digital research network at White Arkitekter in Sweden – and Blumer Lehmann AG – a leading Swiss timber contractor – this research examines the design and fabrication of glue-laminated timber structures and seeks a means to link industrial timber fabrication with early-stage architectural design through the application of computational modelling, design, and an interrogation of established timber production processes. A particular focus is placed on large-scale free-form glulam structures due to their high performance demands and the challenge of exploiting the bending properties of timber. By proposing a computationally-augmented material practice in which design intent is informed by material and fabrication constraints, the research aims to discover new potentials in timber architecture. The central figure in the research is the glulam blank - the glue-laminated near-net shape of large-scale timber components. The design space that the blank occupies - between sawn, graded lumber and the finished architectural component - holds the potential to yield new types of timber components and new structural morphologies. Engaging with this space therefore requires new interfaces for design modelling and production that take into account the affordances of timber and timber processing. The contribution of this research is a framework for a material practice that integrates processes of computational modelling, architectural design, and timber fabrication and acts as a broker between domains of architectural design and industrial timber production. The research identifies four different notions of feedback that allow this material practice to form

Fabricate

Bringing together pioneers in design and making within architecture, construction, engineering, manufacturing, materials technology and computation, Fabricate is a triennial international conference, now in its third year (ICD, University of Stuttgart, April 2017). Each year it produces a supporting publication, to date the only one of its kind specialising in Digital Fabrication. The 2017 edition features 32 illustrated articles on built projects and works in progress from academia and practice, including contributions from leading practices such as Foster + Partners, Zaha Hadid Architects, Arup, and Ron Arad, and from world-renowned institutions including ICD Stuttgart, Harvard, Yale, MIT, Princeton University, The Bartlett School of Architecture (UCL) and the Architectural Association

Fabricate 2024: Creating Resourceful Futures

Fabricate 2024: Creating Resourceful Futures is the fifth volume in the series of Fabricate publications. The first conference – ‘Making Digital Architecture’ – explored the ways in which technology, design and industry are shaping the world around us. Since then, we have become finely attuned to the negative impacts of this shaping. The 2024 conference, hosted in Copenhagen, sets focus on the pressing need to develop new models for architectural production that rethink how resource is deployed, its intensity, its socio-ecological origins and sensitivity to environment. This book features the work of designers, engineers and makers operating within the built environment. It documents disruptive approaches that reconsider how fabrication can be leveraged to address our collective and entangled challenges of resource scarcity, climate emergency and burgeoning demand. Exploring case studies of completed buildings and works-in-progress, together with interviews with leading thinkers, this edition of Fabricate offers a plurality of tangible models for design and production that set a creative and responsible course towards resourceful futures

Fabricate 2017

Bringing together pioneers in design and making within architecture, construction, engineering, manufacturing, materials technology and computation, Fabricate is a triennial international conference, now in its third year (ICD, University of Stuttgart, April 2017). Each year it produces a supporting publication, to date the only one of its kind specialising in Digital Fabrication. The 2017 edition features 32 illustrated articles on built projects and works in progress from academia and practice, including contributions from leading practices such as Foster + Partners, Zaha Hadid Architects, Arup, and Ron Arad, and from world-renowned institutions including ICD Stuttgart, Harvard, Yale, MIT, Princeton University, The Bartlett School of Architecture (UCL) and the Architectural Association

Fabricate 2020

Fabricate 2020 is the fourth title in the FABRICATE series on the theme of digital fabrication and published in conjunction with a triennial conference (London, April 2020). The book features cutting-edge built projects and work-in-progress from both academia and practice. It brings together pioneers in design and making from across the fields of architecture, construction, engineering, manufacturing, materials technology and computation. Fabricate 2020 includes 32 illustrated articles punctuated by four conversations between world-leading experts from design to engineering, discussing themes such as drawing-to-production, behavioural composites, robotic assembly, and digital craft

Advances in Architectural Geometry 2023

Modern geometric computing increasingly plays a role in modeling environments and processing sensing information, providing a variety of tools for the efficient design, analysis, and manufacturing of complex shapes. The research area of architectural geometry (AG) has emerged at the common border of architecture, applied geometry, computational design, mathematics, and manufacturing. This book presents the state of the art of research in AG