The effect of initial plastic strain cycle fatigue lives of HSLA specimens is investigated. Specimens were monotonically, quasi-statically loaded under strain control in tension to produce plastic strains (prestrain conditions s0 = 0, s1 = 4,6, s2 = 35,6 and s3 = 66,7 % deformation). Surface analysis on the annealed Zn coat on the prestrain surfaces shows that, the higher the deformation the bigger and deeper the cracks on the Zn coat. Results show that the higher prestrain the higher fatigue resistance for all stress applied, specimens with s3 shows the highest fatigue resistance for these experimental conditions
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